BFR Developments

Yazata Offline
Mary reports that the SN4 tank section is stacked.

https://twitter.com/BocaChicaGal/status/...5283999744

In Mary's photo in the tweet above, note the nose-cone. Unclear if it will go atop SN4 or is waiting for a later prototype.

And note the top dome, sleeved in rings, that's appeared to the nose cone's left. So pieces of SN5 are starting to appear. Spaceship mass-production! SN5's common bulkhead and thrust dome are still inside the giant tents.

As to what Elon plans to do with SN4, provided that it passes the pressurization and static fire tests (not as simple as it sounds), he says that SN4 (and perhaps SN5) won't get fins, and will only hop, Hoppy-style. There are lots of things to test doing that, including running and throttling three raptor engines at once, gimballing them in unison, all the control systems involved in that (flight computer, comms etc.) and proving the untested autogeneous pressurization system that uses bleed gases from the engines to pressurize the tanks.

As for the fins, Elon says that they are being redesigned... again. (They make all this stuff up as they go and are never satisfied.) The fins that appear on SN5 or SN6 will look different than the ones we've seen, will have different actuators, and will have different aerodynamics. (The engineers are going berserk trying to guess what the changes will be.)

https://twitter.com/elonmusk/status/1250613503888519168 

Meanwhile at the launch area, they are busily preparing the test stand, reinstalling the hydraulic rams that will simulate engine thrust during the tank pressure tests. The framework supporting the previous ones broke when suddenly exposed to liquid nitrogen.

Tankers have been delivering liquid nitrogen.

Still no road closures announced.
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Yazata Offline
Elon's tweeting again:

Flaps, actuator & static aero are undergoing redesign for mass reduction & simplicity

Trying have fewer parts, so strakes are unlikely. Some very counterintuitive CFD results in both hypersonic & subsonic regimes. Starship does controlled falling more than flying.

Tim Dodd asks: "Will it look similar still or will it be pretty obvious?"

Similar, but seemingly small changes can have surprisingly big effects

"Which stage of testing do you expect the recent structural changes will most affect?"

SN5

https://en.wikipedia.org/wiki/Computatio...d_dynamics

Which is a verification that while poor SN4 will never get fins or a nose, and is destined only to hop maybe 150 meters high like Hoppy did (it will still look way cool though), SN5 (which is already under construction) will get the full aerodynamics treatment and is likely destined to do the 20 kilometer skydiver thing, followed by a 90 degree pitch-up and propulsive landing. (Which will look an order of magnitude above cool... and is an order of magnitude harder too, so everyone expects to see some spectacular crashes.)

The new Giant Crane transformed itself (like a Transformers movie) into traveling configuration and rolled down to the launch area. The plan seems to be to move the SN4 tank to the launch area Monday. Unclear if they are going to call on Big Berry to return to lift it onto its crawler. (The crawler hasn't put in an appearance yet.) 

https://twitter.com/LabPadre/status/1251629135266545664

Photo of the new Giant Crane by LabPadre

https://www.manitowoccranes.com/en/crane...in/GMK7550


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I like how relaxed the drivers of the Giant Crane look. Their ride may not be as fast or corner as well as a sports car, but no other drivers are going to mess with you.

gGBb
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Yazata Offline
The blue Roll Lift crawler arrived this (Sunday) morning on several big flatbed trucks.

https://twitter.com/BocaChicaGal/status/...9894903813

Mary has a photo of SN4 with a big, newly installed beauty spot.

These are thermal protection tiles. Presumably they are attached to evaluate how well they and their attachment method withstands cryo tank temperatures and engine vibrations.

Tim Dodd asked, "I'm really excited to learn more about these heat shields. @elonmusk, how much more durable are they than the Shuttle TPS? Are they just bolted onto the frame or how are they mounted? Do they ablate or just insulate? It's cool they're uniform!"

Elon says, Mechanically attached to steel studs. Insulation is certainly the intention!

So the idea is to attach them more securely than the Shuttle tiles (which had an annoying tendency to come off). And each of the Shuttle tiles had to be uniquely shaped for its intended location. Elon wants to cover the windward side of Starship in just a few basic tile shapes.   


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[Image: EV79hoiWkAAvtB5?format=jpg&name=small]




gb
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Yazata Offline
Moving SN4 to the launch area didn't happen as everyone expected today. The crane is still down at the launch area where crews were hard at work on the test stand. Part of the Roll Lift crawler went down to the launch area too, taking away the thrust dome from failed SN3 and placing it in the future Falcon Heavy launch area, which is basically just a storage area now.
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Yazata Offline
Here it is Wednesday and there's still no sign of SN4 moving to the launch area. The Roll Lift crawler is waiting by the parabolic antenna dishes. The mega-crane is still down at the launch area where they continue to work on the test stand. No idea what kind of work they are doing. But you can watch the live stream here and try to figure it out for yourself.

https://www.youtube.com/watch?v=-drIOjUXkPs
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Yazata Offline
SN4 moved to the launch area this morning, as usual under cover of fog.

https://twitter.com/BocaChicaGal/status/...4448061453

https://twitter.com/BocaChicaGal/status/...1539829766

I was wondering how they lifted SN4 and put it atop the Roll Lift crawler if the big crane was at the launch pad. I'm guessing that they may have more than one big crane on site now.



https://www.youtube-nocookie.com/embed/-drIOjUXkPs

A NOTAM announcing Temporary Flight Restrictions has been issued, running from Saturday through Monday.

https://tfr.faa.gov/save_pages/detail_0_6109.html
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Yazata Offline
Elon just posted this photo of SN4 atop its test stand on twitter. It appears to have been taken by the SpaceX camera drone. The better build quality is obvious when you compare it to lumpy old Mk.1

In other news, the new Sprung Giant Tent parts that arrived the other day don't seem to be going into another Giant Tent. Instead they are adding new arches to the the first Giant Tent, making it longer. Dunno if they plan to double that tent's floor space or add more space to all three of the Giant Tents.


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[Image: EWT20B5WkAENZlh?format=jpg&name=large]

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Yazata Offline
They are still preparing SN4 for its pressure tests, expected to start tomorrow.

Meanwhile there was lots of nosecone excitement at the High Bay last night. A kind of wavy and dented looking nosecone has been sitting outside the High Bay for some time. It's known (from Mary and Nomadd) that they are busily working on several more in the Giant Tents. There are nose cones all over the place, as they practice making them. Last night about 1 AM a nosecone came out of one of the tents and was hoisted into the High Bay where it was stacked stop a three ring high barrel section.

Mary (who never sleeps) was out there taking photos and she reports:

"SN5 nosecone has been stacked in the high bay at SpaceX Boca Chica"

https://twitter.com/BocaChicaGal/status/...5807184897

And Elon (who never sleeps) replies to Mary

"These won't be strictly coupled to ship serial number. Might be on SN5 or might just be used as a manufacturing pathfinder."

https://twitter.com/elonmusk/status/1254012962160992262

Mary's photo which caused all the excitement

It's apparent that Elon is single handedly keeping the crane industry in business during the coronavirus crisis.


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[Image: EWbw9O1WAAAUs4R?format=jpg]



This Saturday's NSF Live show will stream at 5 PM EDT today (April 25). Mary will be their special guest, by phone from Boca. Kind of an amateur production, which makes it all the more enjoyable to watch.


https://www.youtube-nocookie.com/embed/0dYFWkhcFOc
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Yazata Offline
LabPadre says that the road is closed and the pad is clear for more pressure testing.

Somebody said that Elon isn't blowing these things up fast enough and SN4, SN5 are backing up. Bottleneck in their process.

Watch here


https://www.youtube-nocookie.com/embed/-drIOjUXkPs

Edit: 12:41 AM CDT they seem to be done pressurizing with with ambient temperature N2, now frost seems to be forming, so they seem to be going to cryo liquid N2. Some venting observed

Edit: 1:00 AM CDT. Frost dissipating, two vehicles seen driving to pad. Pressure presumably released. They may be done for the evening.

Edit: 1:07 AM CDT. A pickup truck and two people visible at SN4's base. Well.... it hasn't blown up or collapsed.

Edit: 1:10 AM CDT. More vehicles and people on the pad. Frost gone.
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